Buying a machine is only the first step towards maximizing the profits of your operation. Several things might go wrong that will leave you with costly repairs and sometimes the need for a replacement without sticking to a regular professional service routine. One of the essential aspects addressed in machine servicing is the dynamic balancing of its rotating components. Unbalanced rotors will cause an increased vibration of your machine and thus reduce the durability of your bearings and the rotors.
In machine shops in Trinidad and Tobago, the rotors will be mounted on a balancing machine’s bearings then spun to measure their imbalance. This can then be corrected through the subtraction or addition of weight on the rotors until their vibration is reduced or the tolerable limit recommended by a machine’s manufacturer is achieved. Centrifugal and gravity machines are the main ones used for dynamic balancing. Centrifugal machines are the commonly used ones and are divided into different classes. Here are the classes of centrifugal balancing machines.
Class I Machines
These are soft-bearing displacement indicating balancing machines. Class I machines will not often show the imbalance of your rotors in weight units but rather the velocity of your bearings’ vibrations and their displacement. The imbalance of your rotors will then be calculated using simple vector calculations that will then be used to achieve the ideal balance needed for your machine’s optimal operation.
Class II Machines
These are also soft-bearing balancing machines. This means they support the rotor on bearings that can move in a single direction, often perpendicularly or horizontally, to the rotor axis. Class II machines use calibration and plane separation to assess the balance of a specified rotor type.
Class III Machines
These are also soft-bearing balancing machines. They can be calibrated with each use and do not need a balanced prototype to compare the balance of a rotor against. To this end, the calibration and plane separation of your rotors can be achieved without using trial and error. Class III machines have microprocessors that allow their calibration without the rotor’s spinning, unlike class I and II machines. They thus represent one of the latest technologies of machine balancing.
Class IV Machines
These machines are hard-bearing machines that are permanently calibrated. This means they have solid support and will use sophisticated electronics for the interpretation of vibrations that denote your rotors’ balance. Their calibration is designed for rotors falling within a specified speed range and weight vis-à-vis your machine’s size. Class IV machines nonetheless need strong foundations to avert interference from the vibration of other equipment.
It is essential to have your machine’s rotors balanced before their re-installation after a machine’s repair or servicing. The above balancing machines are thus vital tools for all repair shops dealing with motors, pumps and other machines. You cannot afford to leave your machine’s repair and maintenance to any shop without at least one of the above centrifugal balancing machines or a gravity machine. This is also convenient for you since you can get everything done in one place rather than move to another shop to have a machine balanced after its repair or servicing.